Introduction: The Art and Science of Complex MoldsIn 2019, a medical device startup approached our team with a challenge: a microfluidic chip requiring 50+ interconnected channels thinner than human hair. Traditional molding methods had failed—melted plastic either clogged the channels or caused uneven cooling. This project became a turning point,
IntroductionIn the summer of 2018, a client returned a batch of sun-bleached patio chairs to our mold factory. The once-vibrant colors had faded to a chalky gray, and the plastic had become brittle. This wasn’t just an aesthetic failure—it was a structural one. That incident underscored a truth every engineer
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