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As a designer, you’ve probably sent countless files off for manufacturing, but have you ever stopped to think about what "plastic moulding" truly means? It’s a term we use every day, yet its full meaning can feel a bit vague. This uncertainty can make it hard to communicate effectively with
Struggling to scale production efficiently? Multi-cavity and family molds offer solutions, but choosing correctly is vital. Let’s explore how. Multi-cavity molds produce multiple identical parts per cycle, while family molds create a set of different but related parts. The key is selecting the right approach by balancing design complexity, tooling
Are you a product designer who feels confident with your CAD models but a little lost when it comes to the actual machine that makes them? This gap can make it hard to design for manufacturability, leading to costly errors and delays. Understanding the machine is the first step to
Are you trying to figure out the right number of cavities for your new injection mold? It’s a tough decision. Choosing too few can slow down production and increase costs per part, while choosing too many can lead to a huge upfront investment in a tool that’s too complex. Let’s
Struggling with material waste and slow cycle times? Hot runners eliminate sprues, saving costs and boosting efficiency. Discover how. Hot runner systems use heated components to keep plastic molten from the machine nozzle to the mold cavity, eliminating cold runners. This improves part quality, reduces material waste, shortens cycle times,
You’ve designed a great plastic part, but getting it manufactured perfectly is a whole other challenge. Small mistakes in the injection molding process can lead to big defects, wasted material, and costly delays. You worry about issues like warping or sink marks ruining your production run. It feels like a
Have you ever designed the perfect part, only to see it come out of the mold incomplete? This frustrating defect, known as a short shot, wastes material, time, and money, putting your entire project at risk. It’s a common headache, but one that can be solved by understanding the root
Choosing the wrong engineering plastic can lead to part failure, costly redesigns, and frustrating production delays. You have two excellent options, Nylon (PA66) and POM (Delrin), but they are not interchangeable. A gear that wears out too fast or a clip that snaps under pressure can ruin a product’s reputation.
Choosing between Thermoplastic Elastomers (TPE) and silicone for your product’s seals, grips, or overmolded features can be a confusing process. Make the wrong choice, and you could be facing delaminated grips, failed seals, or a product that feels cheap, leading to costly redesigns and unhappy customers. Getting this fundamental material
Choosing the right plastic for your injection molded part can feel like a high-stakes decision. Pick the wrong one, and you could face costly failures, from cracked housings to warped components, forcing redesigns and delaying your entire project. Understanding the core differences between common materials like ABS and PC is
