Author: Jerry zou

Material

How Did We Solve Complex TPU Over-Molding for an Automotive Client?

Struggling with complex over-molding projects can be a nightmare. You face high scrap rates, poor adhesion, and endless delays, which hurt your bottom line and reputation. What if you could turn these challenging projects into a success story? Our team at CKMOLD faced a similar challenge with a critical automotive

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Material

How Can You Master TPE Over-Molding For A Perfect Bond?

Are you struggling with TPE over-molded parts that peel, separate, or fail under stress? This common problem can lead to product recalls, wasted materials, and a loss of customer trust. You might be wondering if achieving that seamless, permanent bond is even possible. The key is understanding that a successful

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Design

What Are the Key Mold Design Considerations for TPE Materials?

Struggling with defects like flash or sink marks in your TPE parts? These issues often point back to a mold design that doesn’t account for the unique properties of thermoplastic elastomers. This can lead to increased cycle times, high scrap rates, and ultimately, lost profits. Mastering a few key design

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Material

How Do You Master Injection Molding Parameters for TPE Materials?

Getting inconsistent results with TPE injection molding? Perhaps your parts have defects like flash, sink marks, or a poor surface finish. These issues waste time, material, and money, hurting your production schedule and your bottom line. It’s frustrating trying to pinpoint the exact cause. The key is mastering the core

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Material

How Do You Choose the Right TPE Type for Your Injection Molding Project?

Struggling to find a material with the flexibility of rubber and the processing ease of plastic? Choosing the wrong material can lead to product failures, costly redesigns, and production delays. Imagine selecting a thermoplastic elastomer (TPE) perfectly suited for your application, ensuring durability, performance, and cost-effectiveness from the start. Let’s

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Material

What Are the Key Differences Between TPE, TPR, TPU, and TPV?

Choosing the right flexible material for your product can feel overwhelming. A wrong choice could lead to early product failure, customer complaints, and costly re-tooling. This isn’t just a technical problem; it’s a business problem that can damage your brand’s reputation. Let me help you navigate this complex family of

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MANUFACTURING

Mold Maintenance Protocol for Scratch Prevention: Are You Doing Enough?

You’ve invested a significant amount of capital into a high-precision injection mold. But then, tiny, almost invisible scratches start appearing on your finished parts. This leads to customer complaints, costly rejects, and production delays. You realize your maintenance might be the root cause. A strict and well-defined mold maintenance protocol

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Design

How Can You Reduce Plastic Part Costs Without Sacrificing Quality?

Are high manufacturing costs eating into your profit margins? You’re constantly looking for ways to cut expenses, but you know that compromising on quality is not an option. A cheap part that fails can lead to warranty claims, recalls, and lasting damage to your reputation. The secret to real savings

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