Author: Jerry zou

Injection Molding

How do we deal with the undercut in injection molding?

Have you ever designed a plastic part that looks perfect on screen, only to be told it’s un-moldable? The culprit is often a hidden feature called an undercut. This small detail can trap your part inside the steel mold, leading to costly damage and frustrating delays. But don’t worry, there

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Material

What Exactly Is An Injection Mold, And How Does It Work?

A mold is an empty metal block through which molten plastic is injected to take the shape of a definite shape. Even though they are not depicted in the figure below, in reality there are numerous holes drilled in the block to control temperature through the medium of hot water,

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Injection Molding

How Should Your Product Design Interact with an Injection Mold?

Have you ever perfected a design on your computer, only to see the physical part come out warped, flawed, or full of sink marks? This frustrating gap between digital design and real-world production can cause endless revisions, delay projects, and cost a fortune. The secret to avoiding this is not

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Design

What is the difference between CAD and FEA?

Engineers are in the unfortunate position of being held completely accountable for the safety and integrity of all the products and buildings that they create. Small errors in design can result in catastrophic imminent disasters (that more often than not appear in court and get litigated). From idea to implementation,

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Design

What are the seven basic components of injection molding?

Have you ever created a plastic part that was absolutely perfect on screen, then encountered infinite difficulty during production? A minor mistake in how the part is being molded can result in expensive tooling changes and annoying delays. Learning about the fundamental elements of an injection mold is the first

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Transfer molding

What is a transfer mold and how does it actually work?

To produce complex components containing sensitive inserts out of thermoset plastics may be a tasking assignment. Those, although fragile, can be easily broken or out of position in the case of a standard compression molding but might not be ideal using other techniques with the material used. This can result

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Design

How to master plastic cap molds for creative packaging?

Are your most creative packaging ideas getting stuck at the manufacturing stage? It’s frustrating when a brilliant cap design is labeled "impossible to produce," forcing you back to generic, uninspired options. The secret isn’t to limit your creativity. It’s to understand the language of mold making. By learning how to

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