Category: Design

Design

What Are the Standard Sizes for Injection Mold Locating Rings?

Misaligned molds lead to damaged equipment and defective parts. Choosing the wrong locating ring seems minor, but causes frustrating setup delays. Understanding locating ring standards1 prevents these costly headaches. Locating rings center the injection mold on the machine’s stationary platen. Standard sizes, primarily governed by suppliers like DME and HASCO,

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Design

Medical & Electronics Parts: Do You Need a Specialized Mold Base?

Standard mold bases work for many jobs, but what about tiny, complex medical parts or intricate electronic housings? Using a generic base might lead to tolerance issues, rejects, and headaches you don’t need. Often, yes. For high-precision medical and electronics components1 demanding tight tolerances2, specific material compatibility (like stainless steel),

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Design

What Are the Essential Parts of an Injection Mold Base?

Feeling overwhelmed by injection mold jargon? Confusing cores, cavities, and sliders can hinder effective design talks and risk errors. Let’s simplify it and explore each key part. The essential parts are the mold base1 holding everything, the cavity forming the part’s exterior, the core shaping its interior, the runner system2

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Design

Precision Mold Design: Critical Requirements for Achieving Tight Tolerances?

Designing molds for tight tolerances1 is a real challenge. Get it wrong, and parts won’t fit, causing major assembly headaches and cost overruns. Let’s explore the critical requirements. Achieving tight tolerances in mold design demands precise core/cavity machining, a strong mold base, optimized cooling channels2, smart gate/vent placement, and choosing

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Mastering Complexity: Advanced Techniques for Precision Injection Molding

Introduction: The Art and Science of Complex MoldsIn 2019, a medical device startup approached our team with a challenge: a microfluidic chip requiring 50+ interconnected channels thinner than human hair. Traditional molding methods had failed—melted plastic either clogged the channels or caused uneven cooling. This project became a turning point,

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A Guide to Design, Materials, and Innovation

Introduction: The Overmolding Revolution Imagine crafting a power tool handle that feels like an extension of the user’s hand—soft yet durable, ergonomic yet rugged. This is the magic of overmolding, a process that fuses multiple materials into a single, functional masterpiece. But behind this simplicity lies a labyrinth of design

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