Category: Material

Material

PTFE Alternatives: When Should You Choose PFA, FEP, or ETFE for Injection Molding?

You love PTFE’s slickness and chemical resistance, but need complex parts? PTFE’s inability to melt process hinders injection molding. Finding a workable alternative is crucial for efficient production. PFA1, FEP2, and ETFE are melt-processable fluoropolymers3 offering alternatives to PTFE for injection molding. PFA closely matches PTFE’s heat and chemical resistance.

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Material

Modified PTFE: Boosting Performance Beyond the Basics?

Virgin PTFE is great, but sometimes its softness or wear limits its use. How can we enhance PTFE for tougher jobs without losing its core benefits? Finding the right upgrade is key. Modified PTFE1 includes variations like chemically modified co-polymers (like TFM™) or standard PTFE mixed with fillers (like glass,

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Material

PTFE in Critical Applications: Where Does It Shine Most?

Need a material for extreme conditions? PTFE seems ideal, but where is its unique combination of properties truly indispensable? Finding the right fit is crucial for success. PTFE excels in demanding aerospace, medical, and pharmaceutical applications due to its high-temperature resistance1, chemical inertness2, low friction, and biocompatibility3. It’s used for

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Material

PTFE Manufacturing Methods: Beyond Injection Molding?

Trying to make parts from PTFE using standard plastic processing? You might find that typical methods like injection molding just don’t work for this unique material. This can be frustrating and costly if you’re expecting PTFE to behave like other thermoplastics. PTFE (Polytetrafluoroethylene)1 cannot be effectively processed using conventional melt

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Material

PTFE vs. Other Fluoropolymers: A Comprehensive Comparison Guide?

Struggling to choose the right high-performance plastic1? The world of fluoropolymers2 like PTFE3, FEP, and PFA can be confusing. Picking the wrong one can lead to processing nightmares, unexpected failures, or unnecessary costs. Let’s break down the key differences. PTFE (Polytetrafluoroethylene) is the original fluoropolymer, famous for its non-stick properties

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MANUFACTURING

Mold Base Maintenance: How Can You Extend the Lifespan of Your Injection Molds?

Molds wearing out prematurely causes costly downtime and quality issues. Don’t let preventable failures1 derail production. Proactive maintenance saves money and ensures consistent parts over the long haul. Extend mold life through regular cleaning, proper lubrication of moving parts, detailed inspections for wear or damage, careful handling and storage, and

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Material

How Can You Master Shrinkage Control in Precision Injection Molding?

Are inconsistent part dimensions driving you crazy? Shrinkage issues lead to rejects, assembly problems, and wasted resources, undermining your precision goals. Let’s get it under control. Mastering shrinkage involves understanding material behavior (like PVT), optimizing process parameters (pressure, temperature, time), and smart mold design (gating, cooling). It’s a balance achieved

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